www.powdereporter.co.uk   -   NEWS

K-Tron makes Forbes list
USA.
Forbes Magazine has ranked K-Tron International 19th on its list of ‘The 200 Best Small Companies’ in America. The October 29, 2007 issue of the magazine profiles its top publicly traded companies by rank, and includes sales revenues, five-year averages in sales growth, earnings per share growth and share market value. The feature story also includes an article on K-Tron’s dynamic CEO Ed Cloues.
   A former mergers and acquisitions lawyer at Morgan, Lewis & Bockius in Philadelphia, Cloues has transformed the company into a global business and made a number of key acquisitions. Starting out as a small maker of pneumatic scales in Pitman, NJ, in 1949, K-Tron now has wholly owned operations in the US, Switzerland, UK, Germany, France, China and Singapore.
   Forbes has a rigorous ranking process which is not based purely on a company’s books. If a business has too much debt, any signs of an impending financial downturn in the future, or even present or potential legal problems, they are disqualified. Several companies that made the Top 200 list last year are noticeable by their absence this year and K-Tron International is one of seven companies new to the list.
09:51 06/12/2007


Global meeting place in 2009
Germany.
ACHEMA 2009, global focal point for chemical processing equipment, opens its doors for business on 11 -15 May 2009. The gargantuan event, considered to be one of the world’s largest, is expected to attract 180,000 visitors, with as many as 4000 organisations from 50 countries exhibiting within twelve exhibition groups.
   One of the largest non-German contingent of exhibitors is from the UK, with at least 200 UK companies planning to exhibit directly. Exhibitors from the USA, Italy and France will also be out in force and a large growth in numbers of Asian exhibitors is anticipated - more than 200 Asian booths were present at the 2006 event. Many UK and other foreign companies also exhibit through their German subsidiaries.
   The last event demonstrated its ability to be a magnet for the whole supply chain, not just from within Europe, but increasingly from emerging markets in Asia and elsewhere and up to 50,000 of the visitors came from outside Germany.
   Powder Systems Ltd’s Connie Bird explained that the show had been a great success. “We met a large number of existing and new contacts, mainly for the German, Swiss, French, UK, Scandinavian and American markets that have already resulted in a considerable increase of sales. So far we can directly attribute sales of over £250,000 to ACHEMA, and we expect this figure to rise much further with the conversion of several larger isolator and filter dryer enquiries in the UK and Europe".
www.achema.de
10:40 29/11/2007


Containment contract for Far East
Singapore.
Extract Technology has been awarded a major contract in Singapore from engineering contractors Bovis Lend Lease Pharmaceutical Pte Ltd. Swiss custom manufacturing firm Lonza, has embarked on a $290 m expansion project to build a new biologics manufacturing plant and critical containment equipment in the dispensary and sampling areas is to be supplied by Extract Technology Ltd.
   This follows successful installation of equipment at Lonza's existing biopharmaceutical manufacturing plant site in Portsmouth, New Hampshire, USA and the new Singapore site was initially designed to be a replica facility. Extract are supplying three of its dispensing booths, one sampling booth and two dispensing benches, an almost identical installation to New Hampshire, with all equipment designed to offer maximum product and operator protection by precisely controlling airflow and the capture of micro-fine dust particles.
   Mike Davies, Extract Technology, said that apart from a few minor adjustments, the installation would replicate the system successfully operating in the US. Equipment will be installed and commissioned early in 2008.
   The Singapore facility is Lonza's second in the country and will be a large-scale commercial mammalian cell culture manufacturing plant, intended to strengthen the company’s leading position as a global custom manufacturer of biopharmaceuticals entering the fast growing Asian market.
21:21 25/11/2007


Cost effective route to compliance
UK.
Industry statistics reveal that a massive 36 per cent of fires take place in bakeries. Braby points out that, nearly three and a half years after ATEX regulations were imposed, the same figures indicate that many manufacturers have been slow to comply.
   In the baking industry, explosive atmospheres can occur when flour or sugar are present, in addition to the more obvious hazardous chemicals. Individual powders have their own explosive characteristics, and, when mixed with air or exposed to different pressures, can form potentially dangerous combinations. Braby poses the question that, with this level of danger facing the industry, why are so many companies failing to meet ATEX standards.
   Compliance is potentially costly, especially in cases where machinery modifications are more difficult to achieve in older plants. There is the need for vigorous workplace risk assessments and equipment in hazardous areas must be inspected and regularly maintained. On top of this is the requirement for vessels, silos and bins to be built to stringent ATEX standards and the need for staff to undergo health and safety training.
   With this in mind, Braby has come up with Vacatex, claimed to be the first standard low cost, fully ATEX compliant bulk handling package for the food industry. Due to be launched in January 2008, it meets the European Directive regulations and will stand alongside the company's bespoke tailored process systems.
   Paul Mayer, sales and marketing director, says that ATEX compliance is a major concern for the food industry, and particularly so for many small to medium companies where cost can be an even bigger issue. Vacatex is designed to be a cost effective compliance route, bringing with it all the necessary reassurances in terms of ATEX construction, documentation and certification.
17:48 25/11/2007


IBC guide launched - review by Dr Eddie McGee, Ajax Equipment
UK. Flexible and rigid Intermediate Bulk Containers (IBCs) are widely used throughout the process industries because of their ability to deliver product efficiently and cleanly to the point of use. However, choosing a system can be a daunting task because of the vast array of designs on the market.
   To help the selection process, the British Materials Handling Board has just published its Guide to selection and use of intermediate bulk containers (IBCs). The book has been written by Tom Taylor, an expert in powder and drying technology whose background is in the chemical industry at ICI and Unilever and who until recently was chairman of the IChemE Particle Technology Subject Group and technical chairman of the Fine Particle Research Institute.
   IBCs are generally defined as flexible or rigid containers, occupying a volume of 0.5 - 3 cu m, with a load capacity of 0.5 - 2 t and capable of transporting liquids or solids. The guide is only concerned with IBCs for solids in powder, granule, particulate or prill form.
   Early on in the publication IBC selection criteria such as material flow characteristics, storage, loading/unloading and interfacing IBCs with processes and the supply chain are dealt with. A comprehensive chapter on IBC safety including HAZOP, COMAH and ATEX is essential reading.
   Reliable discharge is at the heart of any successful system, given the wide variation in material properties, where there may even be a requirement in for external assistance to initiate and sustain flow. This can take the form of either vibration, where the container is mounted on a frame and shaken violently, or special shaped, rigid bins that exploit the effects of gravity.
   Choosing an IBC, whether rigid or flexible, brings with it its own set of problems in terms of filling, transporting and emptying. The guide includes a detailed review of all the options available, reflecting on recent advances, most notably secure containment during filling/discharge.
   Process systems design for IBCs is an important chapter in cases where there is a need to integrate the container with a particular process, and there have been many innovations introduced to achieve this using flexible screw conveyors, aero-mechanical machines and screw feeders to provide a more integrated package for loading/discharging stations. Examples from the chemical, plastics and food industries are cited throughout the book.
   A useful feature of the publication is an appendix that outlines the proprietary IBC designs or integrated handling systems of leading manufacturers, enabling the reader to compare the merits of different systems for a particular application.
• Copies of the Guide to selection and use of intermediate bulk containers (IBCs) cost £20 plus £3 p & p (UK) and are available from the BMHB.
www.bmhb.co.uk
17:48 25/11/2007


Chemical industry predictions
Brussels.
Cefic, the European Chemical Industry Council, has stated that it expects chemical industry output (excluding pharmaceuticals) to grow by 2.6 per cent in 2007, compared to 2.1 per cent in 2006. Although the figure is above the average growth rate for the last five years, 2008 may see a slowdown.
   For the whole of 2007, all segments of the industry are expected to show positive growth; consumer chemicals possibly outperforming other chemicals sub-sectors, petrochemicals showing a recovery in 2007 after a modest year in 2006, polymers recovering from low growth last year, and basic inorganics expected to show only moderate growth figures.
   Pharmaceuticals are not expected to match up to their extraordinary growth performance during 2006, but will still be among the growth leaders in 2007 and 2008. The speciality chemicals sector will experience slightly slower growth due to lower demand from manufacturing industries in Europe overall.
   Cefic expects an output growth of 2.3 per cent in 2008 for the EU chemical industry (including pharmaceuticals), a figure that is down on the 3 per cent this year. However, the industry remains sensitive to risks from continuing US Dollar weakness against the Euro and its effect on export performance.
  Other contributing factors include continuously high oil prices and the financial crisis in the USA which could have a stronger than expected impact on the global economy. Cefic estimates world GDP growth will decrease from 3.5 per cent this year to 3.3 per cent next year. On the positive side, high economic growth, especially in emerging Asian countries, Eastern Europe and South America continue to offer interesting trade opportunities for Europe.
19:50 20/11/2007


Skills to be improved
UK.
The Process Industry is the latest sector to enter The National Skills Academy network, joining existing Academies in Construction, Financial Services, Food and Drink Manufacturing, Nuclear and Manufacturing. The aim is to have 12 Skills Academies up and running by the end of 2008.
   The network is a unique structure of employer-led centres of excellence for sector training, developed by the Learning and Skills Council, with support from Government and industry, to address skills gaps in the workforce – equivalent to 1.3 m workers. It is estimated that around one in six businesses in the UK are experiencing skills gaps in their workforce.
   In a recent statement, Skills Minister David Lammy emphasised the importance of the process industries, contributing £23bn of value added to the economy. He said that there was a need for people with skills from apprentice process engineers to analysts and from environmental managers to site directors, and the Academy would enable them to acquire these skills nationally.
   Current data indicates that one in three technicians and skilled operators in the process sector hold Level 3 roles, yet less than 20 per cent of these are Level 3 qualified. The need is to raise the skills of approximately 32,000 employees, from Level 2 to Level 3 and above. In the polymer industry 40 per cent of the workforce only has NVQ Level 1 or less and fewer than twenty per cent have achieved NVQ Level 2.
15:17 20/11/2007


Solids Rotterdam imminent
Netherlands.
A key exhibit on Rotex Europe’s stand at the forthcoming EasyFairs Solids Rotterdam exhibition will be its latest machine the APEX® screener together with a range of new spare parts including connecting sleeves, mesh cleaning balls and compensating clamps for Rotex screeners.
   The stand will be manned by the company’s new sales engineer for Benelux, Freddy Holle, together with sales and marketing director Olivier Thouvard. On the 22 November, Mr Holle will give a presentation entitled “Durable modification/upgrade of your Rotex screener” as part of the Learnshop series of events which run in parallel with the exhibition. This will cover the modification of screeners to allow two different products on one screener without the need to change it, as well as upgrading/improving the capacity of a screener by modifying the mesh on one deck.
21:47 09/11/2007


Single accreditation body
UK.
In a move designed to maximise the efficiency of its external auditing, pressure relief specialist Elfab has moved to a single accreditation body. Lloyd’s Register, which already oversees its PED (Pressure Equipment Directive) compliance, and has been engaged to handle its environmental approvals, will now handle ISO 9001 accreditation for the company.
   Multiple external accreditations for quality management are in force both within Europe and the rest of the world, including ASME VIII (USA), GOST R (Russia) and SQL (China). Elfab says that in view of the fact that safety critical applications demand technically advanced products whose quality is a primary concern, it has recently introduced a new testing and inspection lab. In addition, work is underway to achieve Environmental Management System ISO 14001, and effective ways of minimising environmental risks and demonstrating an environmentally responsible approach are also being looked into.
18:46 04/11/2007


Steve ClewleyNew MHEA president
UK.
The MHEA (Materials Handling Engineers Association) has elected Steve Clewley, MD of Stock Redler Ltd, as its President for the next two years.
   Mr Clewley started his career as a mIning engineer with UK Coal then moved to Dowty as sales manager. This was followed by periods as operations manager for Australia Longwall, business development manager for Long Airdox in the USA, prior to joining Redler Ltd (now Stock Redler Ltd) firstly as general sales manager and subsequently MD.
19:16 04/11/2007


Solids picks up momentum
UK.
easyFairs® SOLIDS 2008 claims to be the only UK exhibition for solids processing, handling and storage. Taking place at the NEC, Birmingham, UK on 11 - 12 March 2008, the event will, for the first time, be run in parallel with easyFairs® MAINTEC, covering maintenance and asset management - an arrangement that is designed to build on the synergies between specialist sectors and help attract a wider audience.
   For the first time there is a dedicated Industrial Environment forum focusing on developments to improve plant performance, efficiency and compliance in areas such as: dust and emissions monitoring and control; effluent/slurry monitoring and disposal; filtration and separation; noise and odour control; energy efficiency; waste and recycling; and safety and fire and explosion protection.
   Peter Heath, MD easyFairs UK Ltd, said that the aim is to bring under one roof the latest solutions that help plant engineers and managers discharge their environmental responsibilities, comply with regulations and realise the bottom line benefits of improving plant efficiency and resource management.
   As a way of promoting knowledge transfer and good practice, there are short practical learnShop™ seminars within the exhibition. Developed in partnership with SHAPA (Solids Handling & Processing Association) and other key organisations, the sessions give both visitors and exhibitors alike the opportunity to hear industry experts speak about hot topics and common processing and handling issues facing the industry. There will be a particular focus on real life, practical problem solving illustrated by case studies.
   Key bodies supporting the event include SHAPA, IChemE, IMechE, IOM3, SOE/IPlantE, and the Wolfson Centre for Bulk Solids Handling Technology.
• Visitors can register free at: www.easyfairs.com/solids
• For stand bookings and information contact Sunita Puee Tel: 0208 622 4416 or Email: sunita.puee@easyfairs.com
13:53 29/10/2007


Science centres - the way forward
UK.
The Chemical Industries Association (CIA) has broadly welcomed the report of the Science and Technology Select Committee on the Funding of Science and Discovery Centres, supporting the recommendation that the government researches the effectiveness of Science Centres as a way of encouraging students into STEM (Science, Technology, Engineering and Mathematics) subjects and address the security of long term funding. Collaboration and best practice between Science Centres and partners is also a key recommendation.
   Steve Elliott, CIA Chief Executive explained that Science Centres are an integral part of the work to raise science understanding in the UK. Elliott added, “I have worked closely with the Catalyst Science and Discovery Centre in Widnes which takes science out of the text books and into real life in the most exciting hands on way possible. It is an inspiring and educational experience for children and adults alike. I am convinced that Catalyst and other centres have a long-term impact on attitudes to science”.
   Ian Pearson MP, Minister of State for Science and Innovation, has indicated his willingness to take on Ministerial responsibility for the centres, a move welcomed by the chemical industry which sees the appointment of a government champion as an important step forward.
14:05 23/10/2007


Engineering unknown to teens
UK.
It is revealed that 90 per cent of 14 and 15 year olds know little or nothing about careers in engineering and technology. The results of a study by the Institution of Engineering and Technology (IET), one of Europe’s largest professional societies for engineers, indicates that engineering features outside the top ten career choices among this age group, ranking behind hotel management. The top three professions are listed as lawyer, teacher and, unsurprisingly, professional sportsperson.
   This is first IET STEM (Science, Technology, Engineering and Mathematics) research study and coincides with the launch of the new IET Faraday, the flagship STEM education programme established for every secondary school pupil in the UK. Jan Stapleton, Head of Education 5-19, IET said she expected the results to show young people had an increasingly positive view towards STEM subjects and the careers they can lead to. However, the first wave of results has shown that this is simply not the case despite the many activities and initiatives in this area. The recent Sainsbury review into the UK science and innovation system recently highlighted this as one of the key issues.
   Ms Stapleton said that there was no magic solution to the problem. “We must look at all our activities and initiatives to see if they are really making an impact with our pupils. Engineering brings wealth creation to the economy and it is imperative that the UK attracts more young people into engineering and technology to tackle the growing skills shortage.”
   During the study, more than 700 pupils in years nine and ten from a selection of schools in England were surveyed and focus groups were held with pupils, teachers and educationalists, with the objective of assessing each group’s needs and requirements to help improve interest and uptake. This research is the start of a longitudinal study which will track the same cohort of pupils to assess changes in behaviour and attitude towards STEM subjects.
11:31 19/10/2007


Exhibiting at K 2007
Germany.
Bulk handling equipment manufacturer Rotex Europe is exhibiting for the second time at the K 2007 International Trade Fair in Düsseldorf from 24 to 31 October 2007. This is considered to be one of the world's largest trade fairs for the plastics and rubber industries with over 3000 exhibitors taking part.
   Rotex Europe's sales director Olivier Thouvard explained that Germany remained one of the key markets for the company’s products and services, and that K2007 would provide the opportunity to demonstrate its full screening, feeding and conveying expertise to a European and international range of visitors.
   “Our US colleagues as well as our own team of screening and vibratory equipment experts will be on hand to discuss the full range of equipment for use internationally”, he added. Key exhibits include Rotex screeners and the Rotex plastic pellet screener.
11:36 18/10/2007


Bulk conference in Singapore
Far East.
Bulk Materials Handling is the title of a conference in Singapore on 23 - 25 January 2008. Described as, ‘the one dedicated bulk materials handling event - by the mining industry, for the mining industry’, the aim is to provide delegates with the means to improve mine and port efficiencies and productivity through best material handling practices.
   Eliminating capacity bottlenecks while maximising infrastructure developments are key targets for the mining industry and the intention of the event is to provide opportunities for in-depth discussion, information exchange and networking amongst those mining operators, contractors, port owners and managers keen to remain competitive. Featured will be some of the most interesting and insightful mining case studies from across the industry with a forum showcasing major mine and port expansions currently underway in the region.
   Topics to be highlighted included: Designing and planning bulk materials handling facilities; Improving handling operations to increase efficiency; Effective bulk material transportation by rail and barges; Efficiency, expansion and connectivity of Indian and Indonesian ports; Managing contractors safety for bulk material handling operations; Streamlining bulk materials handling systems at ports to reduce bottlenecking; Integrating port and transport capacity planning; and Implementing an efficient and cost-effective conveyor belt system to meet bulk material handling needs. Added to this are interactive hands-on workshops.
   There will be the opportunity to hear from key industry players such as: PT Freeport Indonesia; PT Banpu Indonesia; Rail Vikas Nigam; Thiess Sedgman Joint Venture; Centennial Coal; Metso Minerals; Queensland Rail Ltd; PT Connell Wagner; Connell Hatch; Sinclair Knight Merz; Logmarin; and BMT Group.
• Contact: IBC Asia (S) Pte Ltd; No. 1 Grange Road, #08-02; Orchard Building; Singapore 239693; Tel: (65) 6514 3180 Fax: (65) 6733 5087 E-mail: register@ibcasia.com.sg
www.ibc-asia.com
10:24 17/10/2007


New GB subsidiary
UK.
Zeppelin’s holding company Zeppelin Silos & Systems GmbH (Friedrichshafen) has acquired Chronos Richardson’s Materials Processing Systems [MPS] division located in Nottingham, UK, establishing a new subsidiary there. The official announcement of the move follows completion of an Antitrust Commission consent process, allowing the conveying, dosing and weighing and control technology product portfolios to be acquired.
   Zeppelin and Chronos’s complementary skills (Chronos is known for its expertise in control technologies) and the consolidated product range is designed to provide optimum system solutions world wide, with engineering capabilities and experience available through Zeppelin’s global network.
   Research and development in various industrial sectors is seen as a key strength for the enterprise. One of the world’s largest test centres for handling bulk solids, including two purpose built research plants (one for pellets and one for powder), is located at Zeppelin’s Friedrichshafen site in Germany.
   The former MPS business unit itself will be integrated into the Zeppelin Systems Ltd subsidiary in Nottingham and be responsible for servicing the dry bulk materials conveying and storage sector in the UK. It will also serve UK-based engineering companies for engineering, procurement and construction contracts worldwide and will have direct access to the Zeppelin network of worldwide companies.
   The Nottingham subsidiary will sell the Zeppelin product range to the chemical, mineral, tyre and technical rubber, plastics producer, plastics processor and other premium bulk solids sectors, and will also provide engineering, commissioning and service support in the UK and the rest of the world.
   Zeppelin is considered a leader in the construction of silo plants and conveying, weighing and dosing systems, supplying turnkey logistic centres to plastic producers and forwarding agents, with an extensive product portfolio for the plastics processing industry (especially PVC).
11:31 11/10/2007


Investments in speciality polymers
China.
Solvay Solexis, subsidiary of the Solvay Group, has confirmed that its new polytetrafluoroethylene (PTFE) micronised powder plant currently under construction in Changshu, China, will be completed and operational in the first quarter of 2008. The company also intends to further develop its activities on the site, including the production of other fluorinated polymers.
   Located within the Jiangsu High-Tech Fluorochemical Industrial Park in Changshu, some 100 km west of Shanghai, the site was selected because of its proximity to Shanghai and the dedication of the Industrial Park to complex technologies in specialty chemicals and polymers - particularly in the area of fluor technologies. Subsequent development projects under consideration by the company include an integrated production plant for polyvinylidene fluoride (PVDF) resin for coating applications and related monomers.
11:21 10/10/2007


Plant opened in India
India.
Hapman has opened a new plant in India. The inauguration by the company’s VP of Global Operations, Joe Provenzano, was undertaken at a ceremony in Vadodara on 18 September 2007.
   The facility includes sales, admin, engineering, and will manufacture Hapman’s complete product lines, serving industries throughout India, Middle East and Asia.
   Greg Patterson, Hapman’s VP said that the facility would strengthen the company’s position in the region and provide a platform for continued growth.
   Hapman claim to be one of the world's foremost providers of powder and bulk material handling conveyors and equipment and now manufacture in the USA, Europe and India.
11:07 03/10/2007


Expanded US facilities
USA.
Malvern Instruments has relocated its US headquarters to new, purpose-designed facilities in Westborough MA. The move follows the relocation of the company's analytical imaging group to new premises in Columbia MD, where it has established a centre of excellence for chemical and morphological imaging.
   The developments are said to reflect the growth and success of the company in recent years and expansion of the business to encompass a broadening range of technologies and instrumentation for materials characterisation - the new premises providing the necessary infrastructure and facilities to underpin future growth.
   With a commitment to deliver excellence in education and customer support, Malvern offers extensive programs delivered in person and via the internet. Both of the new US facilities house expanded laboratory and application spaces, allowing an even greater number of customers and potential clients to be welcomed for live demonstrations, training and education.
www.malvern.com
10:27 02/10/2007


Demerger in weighing industry
UK.
Avery Weigh-Tronix has sold its food retail weighing business, Avery Berkel, to ITW Inc, with the sale finalised on the 17 September and the process of splitting the two parts of the company now complete.
   CEO Jerry Bowe said that the sale would enable the company, which designs, manufactures, sells and services industrial scales, to better focus on its core customers whilst continuing to push into advanced industrial weighing technologies, software and solutions. The divested company will continue to trade as Avery Berkel.
   In the UK around 300 people will be affected by the demerger and a further 150 worldwide. ITW itself is a diversified manufacturer of highly engineered components and industrial systems and consumables with a $14.1 bn revenue, consisting of approximately 750 business units in 49 countries and employing approximately 55,000 people.
   Avery Weigh-Tronix, specialists in industrial weighing and based in Smethwick, UK, has major operations and manufacturing facilities in Fairmont, MN, USA, Montreal, Quebec, Kuala Lumpur, Malaysia, Ballabgarth, India and Suzhou, China. Employing over 1500 people worldwide, it counts Tarmac and Aggregate Industries as its customers.
12:35 21/09/2007


Foam drives tablet innovation
USA.
Dow foam granulation technology has been licensed to Bristol-Myers Squibb for innovative tablet manufacture. Dow Wolff Cellulosics, a business unit of The Dow Chemical Company, announced the commercial contract to use the technology in the client’s development and manufacture of tablets intended for clinical and commercial use.
   Foams have inherently large surface areas, providing more efficient particle coverage than would be achieved by conventional spray technology, says the company. They also say that eliminating spray nozzles removes some of the variables commonly encountered in spray granulation. Observations also indicate that particle size distribution is virtually unaffected by foam addition rate, leading to a dramatic simplification in product scale-up. In addition, drug content uniformity is said to be improved, an important consideration in low-dose formulations.
   “Tablets of all kinds have been manufactured the same way for nearly 50 years,” says Philip Pilnik, global market manager for pharmaceuticals at Dow Wolff Cellulosics. “This new technology allows for fast, simple and cost effective granulation, and could minimise issues associated with conventional processes. Without modifying existing equipment and using a low-cost foam generator, the manufacturing process uses less water than traditional wet granulation processing while rapidly coating particle surfaces and shortening processing time.”
11:39 06/09/2007


Endangered species?
UK.
A conference discussing the projected shortage of engineers and technical professionals in Europe and its impact on European competitiveness has been organised by the Institution of Mechanical Engineers. Entitled, The European Engineer - an Endangered Species?, it takes place on 25 September 2007 at the IMechE’s headquarters in London.
   It will feature presentations from, and discussions with, senior level stakeholders from each stage of the 'Value Chain for Engineers', discussing the projected shortage and the effect it will have. Also examined will be the responsibility of industry and actions that need to be taken.
• For more information contact Charlotte Newton 020 7304 6837 Email: c_newton@imeche.org
www.imeche.org/events/shortage
17:42 28/08/2007


Acquisition on the cards
FLSmidth had signed a conditional agreement with Groupe Laperriere & Verreault Inc (GL&V), a listed Canadian company, to acquire its Process Division (GL&V Process) which consists of Dorr-Oliver Eimco and Krebs Engineers. The asking price is DKK 5bn.
   The acquisition is considered to be in line with FLSmidth’s strategic objective of strengthening its minerals activities, bringing them up to the same level as Group activities in the cement industry. This will enable the companies to offer complete solutions covering the entire process chain from minerals extraction to final end product.
   Up until now, FLSmidth Mineral’s competencies have primarily been in crushing, grinding, materials handing and pyro technology, with Dorr-Oliver Eimco and Krebs Engineers specialising in downstream separation processes. Together the companies are expected to complement each other, making them a global leader in crushers, mills, hydrocyclones, flotation, sedimentation, materials handling and calcination for the minerals industry.
15:09 28/08/2007


Plan for further investments
USA.
The Goodyear Tire & Rubber Company has revealed plans for major global investments and says it is considering potential new tyre factories in Eastern Europe and Asia.
   This is in addition to previously announced intentions to invest in existing tyre factories to increase high value-added capacity by 40 per cent globally and provide capacity increases of 33 per cent in existing low cost plants. Together, these are intended to drive the company toward having 50 per cent of its global capacity in low cost countries by 2012. The programme also includes modernisation in North America to Goodyear's Fayetteville and Gadsden tyre plants.
   Successful completion of the sale of Engineered Products combined with an equity offering has allowed this expansion, says Goodyear Chairman and CEO Robert J Keegan. Eighteen months into a cost savings plan, nearly $750 m worth of savings have been achieved, more than $500 m of this resulting from continuous improvement initiatives. Savings of $135 m have resulted from the elimination of high cost manufacturing, whilst sourcing raw materials, equipment and products from Asia and other low-cost countries has generated economies of $60 m.
14:03 23/08/2007


World filtration congress
Germany.
The 10th World Filtration Congress (WFC10) will be held from 14 - 18 April 2008 in Leipzig, Germany. This is regarded as the foremost event in the world for filtration, having previously been held in the USA, UK, France, Belgium, Japan and Hungary, and this time hosted by the VDI-GVC German Society for Chemical & Process Engineering.
   The congress is run over five days - three and a half days for the technical conference and accompanying exhibition, a first day allocated for short technical courses and the afternoon of the last day reserved for plant tours. In total there will be 300 technical presentations with concurrent sessions and a major international exhibition featuring all aspects of filtration and separation. More than 2,000 participants are expected.
www.wfc10.com
13:59 20/08/2007


Energy target beaten
UK.
Results for the Government’s climate change agreement (CCA) for 2006 show that the chemical sector improved its energy efficiency by 20 per cent since 1998. The sector has actually exceeded the 18 per cent target set and improvements since 1998 equate to an annual saving of 3 mt of carbon dioxide emissions.
   Nick Sturgeon, the Chemical Industries Assocation's Head of Climate Change and Energy, said that the results were an indication of the commitment of chemical businesses to drive forward energy efficiency programmes. Incidently, the results have been achieved despite the impact of excessively high gas prices during the first quarter of 2006.
   Mr Sturgeon said that secure and competitive energy supplies were the key to industrial efficiency. " ... even with the recent introduction of new gas supply infrastructure we should not be complacent about the effects of a cold winter in the short term, and it is vital that Energy White Paper policies are converted into action to ensure long term security of supply".
21:19 14/08/2007


Expansion of carbon black facility
China.
Cabot Corp has announced that it is to expand its carbon black facility in the Tianjin Economic Technical Development Area (TEDA). Cabot Chemical (Tianjin) Co Ltd, a joint venture with Shanghai Coking Chemical Co, will invest approximately $65 m to construct two additional rubber blacks units, increasing plant capacity to approximately 250,000 t.
   Existing rubber blacks units at the facility are currently operating at full capacity and this expansion will support growing demand in the market there.
   William J Brady, executive vice president and general manager, Carbon Black Business, said that Cabot was pleased to be able to expand the Tianjin facility, one of the most technologically advanced carbon black manufacturing sites in the world.
   At the official groundbreaking ceremony, Xinsheng Zhang, vice president of Cabot Corp and president of Cabot (China) Ltd said that the project, scheduled for completion in 15 months, includes advanced waste energy recovery and environmental technologies.
17:22 09/08/2007


PHARMASD™ size PSD-1Facility gears up for small volume projects
Denmark.
Niro A/S, Copenhagen, has recently installed a PHARMASD™ size PSD-1 pharmaceutical spray dryer in its Pharmaceutical Test Station (PTS).
  Joining the much larger PSD-4, the new addition is aimed at providing even greater flexibility when processing smaller quantities of active ingredients – including high potency actives - during drug development.
   The PTS enables customers to spray dry pharmaceutical material, study safety, stability and toxicology and perform clinical trials. Clients can pursue projects without needing to invest in plant or a specialist workforce at an early stage. The facility meets GMP standards with a clean room rating of 100,000, is process control compliant to 21 CFR Part 11 and can evaluate spray drying processes using both aqueous and organic solvent feeds.
   Adding the PSD-1 to the facility provides the features and operating parameters of the PSD-4, but with a feed rate of up to 10kg per hour as opposed to the 400kg per hour of the PSD-4. The ability to handle smaller quantities allows high value or highly potent compounds to be developed that would otherwise be uneconomic or inappropriate full scale.
   The client is therefore able to achieve the best product quality commensurate with the chosen drug delivery method, with minimal development time and increased security of outcome. Test work can be performed during the project implementation phase, providing input to the validation process, training for customer project teams and reduced commissioning periods for the commercial production unit.
   Svenn Ryberg, vice president of Niro’s Pharma Division, explained that the PTS represented a unique co-operation between Niro and its customers. “The PTS allows us to work with our customers, combining our expertise to optimise processes and maximise the clinical effectiveness of new products.....the PSD-1 will allow us to offer this service for a much wider range of projects.” Niro is regarded as a pioneer in the use of spray drying for final solid dosage drug delivery both in US, EU as well as in the rest of world and this latest move is aimed at further strengthening its position in the market.
svr@niro.dk
www.niro.dk
14:14 11/07/2007


Screening development
UK.
Orthos has been appointed UK distributor for a new bulk solids vibratory screening machine from Swedish company Fredrik Mogensen AB, part of the German Allgaier Group.
   The development follows a period of rigorous consultation to maximise marketing penetration of Mogensen’s new VRS screen range, coupled to an in-depth study of the UK screening equipment market by the Swedish Trade Council.
www.orthos.uk.com
21:43 09/07/2007


Soda ash production expansion
Bulgaria.
Solvay has announced that Solvay Sodi, its joint venture for producing soda ash in Bulgaria, is expanding production capacity at the Devnya plant to 1.5 mt, up from 1.2 mt. This accompanies the growth of its clients in the Balkans, Community of Independent States (CIS) and Middle East, making Devnya one of the largest plants of its kind in the world.
   The development is part of a €50m three-year investment programme which includes a new line of dense soda ash aimed at clients in the glass industry. Solvay Sodi is to also invest €70 m in an upgrade to the site’s power supply, with a state-of-the art boiler scheduled to enter operation in 2008.
   Solvay Sodi has consistently invested in the site since its privatisation, to improve product quality, reduce energy consumption, maximise overall environmental performance and lift worker safety. Solvay group, its partner Sisecam - a Turkish glass and chemicals manufacturer headquartered in Istanbul - and the European Bank for Reconstruction and Development (EBRD), acquired a controlling stake in the state-owned company Sodi, in 1997. Solvay now holds 75 per cent and Sisecam, 25 per cent.
11:20 06/07/2007


New E-brochure launched
UK.
To help customers order from its expanding range of particle size calibration standards, Whitehouse Scientific has added a new E-brochure to its website.
   Now, a single page brochure containing technical information and prices can be downloaded directly whether the interest is in Polydisperse, Monodisperse or Sieve calibration standards.
   There is also a brochure for the recently introduced black Basalt beads and, for those interested in more detailed scientific information, the company’s scientific library now contains 40 technical papers by the founder Dr Graham Rideal, one of the most visited areas of the site.
www.whitehousescientific.com
20:51 02/07/2007


K-Tron improves website
Click on image to magnify

Site enhances online experience
USA.
The K-Tron Process Group has announced a new and improved web site which features a new "Industries Served" section with detailed descriptions of more than 20 feeder and pneumatic conveying applications in the plastics, food, pharmaceutical and chemical industries. Navigation throughout the site has been enhanced and visitors can choose to have the information presented in English, German, French, Portuguese or Spanish.
   Enhancements include: left-hand navigation for a more intuitive and consistent experience: greater technical content in the new "Industries Served" section and other sections of the site; PDF download of literature such as spec sheets, brochures, flyers, white papers, case studies, technical article reprints and industry-specific applications; and the ability to easily find a local office.
www.ktron.com
20:56 27/06/2007


Step change in exhibition scene
China.
The purchase of the International Powder/Bulk Conference & Exhibition (IPB) in Shanghai by NürnbergMesse is now signed and sealed. This is only days after the official opening of the NürnbergMesse subsidiary NürnbergMesse China Co Ltd which secured the event rights for the annual exhibition and conference covering the Asian region.
   Claus Rättich, NürnbergMesse, said that the move provided the opportunity to distinctly strengthen the organisation’s competitive position in China, in turn helping to improve the internationality of POWTECH, the powder and bulk solids technologies exhibition organised in Nuremberg, Germany.
   IPB, which this year takes place in the Shanghai Everbright Convention & Exhibition Centre from 23 - 25 October 2007, has up until now been organised by the Chinese exhibition organiser WES, who will retain responsibility for the 2007 event with NürnbergMesse taking over in 2008.
  Axel Bartkus, MD of NürnbergMesse China, said that the aim was to improve and develop the event concept, supported by WES as strategic partner. An agreement has already been reached with the Chinese Society of Particuology concerning cooperation on conferences accompanying exhibitions in addition to IPB.
   The development comes at a particularly timely moment as The World Congress on Particle Technology, the leading global event for particle experts, takes place in Peking in 2014 under the direction of Prof D Jinghai Li, President of the Chinese Society of Particuology. In 2010, the World Congress is hosted in Nuremberg in conjunction with the POWTECH and TechnoPharm events.
www.nuernbergmesse.de
13:00 26/06/2007


Dust explosionExplosive subject tackled
Australia.
Dust Explosions 2007 took place in Penrith, NSW on 27 - 28 September 2007, assessing the latest developments in new standards for mechanical equipment operating in hazardous areas.
  Through a programme of case studies, practical sessions and live demonstrations, delegates had the opportunity to examine the latest information and new products in what is thought to be the only event of its kind held in Australasia this year.
   It was a unique opportunity for professionals working in the areas of processing, milling, mixing, extraction, drying, handling and storage, and many other industrial sectors, to meet up with Australian and international experts to get the inside track on preventing and controlling dust explosions.
   Speakers included: Dr Franz Alfert and Gerry van Laar - Inburex Consulting, Germany; Dr Chris Bloore - Dairy Industry Systems Consultant, New Zealand; Prof Peter Wypych - Centre for Bulk Solids and Particulate Technologies, University of Wollongong; Dr Anthony Green - Senior Lecturer, Department, of Safety Science, University of NSW; David Pearson - Senior Fire & Explosions Specialist, TestSafe Australia; and Neil Dennis - Standards Australia.
   The event also included live dust explosions, demonstrations and a tour of TestSafe Australia’s facility, with a pre-conference workshop covering dust explosion protection showing how hazards can be reduced and the best protection measures to adopt.
• Contact the Customer Service Team on +61 (02) 9080 4307 or email registration@informa.com.au
www.informa.com.au/dustexplosions
11:04 26/06/2007


Restructuring of carbon black production
USA.
Cabot Corp has announced that it intends to close its carbon black manufacturing facility in Waverly, West Virginia, with the intention to cease manufacturing operations in March 2008. Customer shipments from the facility will continue through the middle of 2008.
   The decision is the result of changes in the industry. Over the past 18 months there has been significant restructuring, with multiple tyre capacity reductions in North America, coupled to expansion of facilities in China and other countries in the Asia Pacific and South America regions. This, together with projected growth of imported tyres to the US, resulted in the capacity adjustment. Cabot is also ‘debottlenecking’ several of its carbon black manufacturing facilities in North America to fulfill customer requirements.
   According to William J Brady, executive vice president and general manager, Carbon Black, the decision has been a difficult one due to the impact on personnel and local community. The closure plan is expected to result in a pre-tax charge to earnings of approximately $22 m over the next two years.
22:01 24/06/2007


Powder use set to surge in China
China.
A recent communication from the organisers of International Powder/Bulk Conference & Exhibition estimates that market demand for micronised powder products in China will grow at an average 8.5 per cent annually for the next 15 years. This, says the organisers, provides added impetus for IPB2007 which takes place in Shanghai, China on 23-25 October 2007.
   The large market potential offered by China has attracted suppliers from around the world keen to introduce their products and technologies to end users in the country. To further the input of Western companies, IPB2007 has developed a partnership with Nuremberg Global Fairs, organisers of POWTECH in Germany, to bring in more than 20 European companies.
  In addition, APPIE, the Association of Powder Process Industry and Engineering in Japan is supporting the event, with France and Australia occupying their own country pavilions. There is also a Bulk Logistics China pavilion, set up by bulk distributors from the UK, showcasing advancements in European bulk handling technologies.
   The opportunity to meet foreign company representatives is a must for visitors from China and other Asian countries keen to learn about the latest powder industry trends and intending to make advance purchases for their manufacturing plants.
   In its entirety, IPB focuses on the complete production/supply chain with both domestic and overseas companies displaying powder processing equipment. A Powder Material Pavilion will showcase materials like inorganic salt, industrial ceramics, nano-size products and magnetic materials and there is the usual selection of industry forums, seminars and new product launches.
Email grace.yuan@sh-wes.com for more information
www.ipbexpo.com/en
10:07 21/05/2007


How lean can you get
UK.
Lean manufacturing in powder processing is a two-day conference organised by Matcon in Moreton-in-March, Gloucestershire, UK on the 27 - 28 June 2007.
  Under the subheading of Current academic thinking - Real industrial solutions, the event will show how lean manufacturing techniques currently used in other manufacturing areas can be applied in a powder setting.
   Topics to be covered include: manufacturing on demand; efficient traceability, the seven deadly wastes; packing with total flexibility; mixing without cleaning; and overall equipment effectiveness. Places can be booked online at:
www.matconibc.com/conference
10:07 21/05/2007


Niro’s SPRAY FLUIDIZER
Niro’s SPRAY FLUIDIZER

Latest addition for test Centre
Denmark.
Niro’s process and product test centre in Copenhagen has recently installed a SPRAY FLUIDIZER™, aimed at strengthening their leading position in the global chemical market.
   The technology, widely used throughout industry for many years, combines drying and granulation in a single operation, transforming pumpable feed into a non-dusty, non-chalky, free-flowing granulate.
  Because most materials behave differently in the system, this added piece of equipment fulfills an important role in instances where applications need to be tested in a pilot plant prior to full-scale production.
   The test centre, considered to be the largest of its kind in Europe, includes over 35 different pilot plants for spray, freeze, fluid bed and flash drying, agglomeration, extraction, concentration and swirl fluidisation, all backed up by extensive laboratory facilities.
   Full product and process evaluation are provided for clients, with the ability to provide a comparison between spray fluidisation and alternative technologies. The centre is also able to process batches of client products for contract manufacturing projects.
www.niro.dk
23:26 13/05/2007


Freeman's founder and MD Reg Freeman
Freeman's founder and MD Reg Freeman

Queen's Award for Freeman
UK.
Freeman Technology is to receive the Queen's Award for Enterprise 2007. One of the UK's most prestigious commercial prizes, the award is in the Innovation category and recognises development, commercialisation and sales success of the company's FT4 Powder Rheometer.
   The novel universal powder tester is now used globally to measure flow properties of an extremely wide range of materials, with an established customer base in Europe, US and Japan in the ceramics, pharmaceuticals, cosmetics and powder coatings sectors.
  Importantly, powder is characterised in ways that relate directly to processes, providing a sound basis for process management, optimisation, efficiency, increased productivity and improved profitability.
   Freeman's founder and MD Reg Freeman says that, since introducing the first powder rheometer in 1999, the company has adopted a pioneering approach, working closely with clients to increase understanding of powder behaviour and help resolve processing issues by developing new ways of testing powders.
  "What most excites me is that our clients are recognising that powder characterisation is now viable - that powder processing is being transformed from an art into a science by measurements that are differentiating and highly reproducible. ... This is a strong foundation for the future growth of our business as we continue to develop with and serve the powder processing industries", he explained.
   FT4 offers automated bulk, shear and dynamic property measurement in one instrument - producing data that correlates with real processing behaviour. It can be used to help solve powder processing problems ranging from bridging at hopper outlets, through unwanted fluidisation and air entrainment, to batch variability and issues with tabletting, encapsulation and vial filling. Speed is a key issue, and a test programme is typically completed in around 5 minutes using the latest software to deliver rapid data analysis, remote from the laboratory if necessary.
www.freemantech.co.uk
10:15 02/05/2007


Exhibition success
Germany.
16,174 trade visitors attended the recent POWTECH/TechnoPharm exhibition in Nuremberg, Germany, representing 22 per cent more visitors than last time. The organisers, NürnbergMesse, say that extra marketing activities put into place beforehand played a major part. There were over 1,000 exhibitors, 28 per cent of which were from overseas.
   Synergy between POWTECH/TechnoPharm is now seen as a major strength of the event - powder, granule and bulk solids technologies shown at POWTECH are also used in specialist applications such as clean room processes and hygienic production, issues which are covered by TechnoPharm.
   In terms of visitor quality, 92 per cent of those attending were involved in procurement. 39 per cent of visitors came from the chemical industry, 10 per cent from pharmaceuticals, 18 per cent from machinery and plant manufacture, 10 per cent from food and feed, 5 per cent from glass, ceramic and mineral product manufacture and 3 per cent from quarrying and earthworks.
   The accompanying PARTEC Congress provided a unique focus for particle experts from around the globe, attracting 669 participants from 32 nations and providing a forum for the exchange of views between industry and academia. The next Congress is scheduled to takes place at POWTECH 2010 in conjunction with the World Congress on Particle Technology (WCPT).
   “Internet is changing the nature of exhibitions” said a recent item in the Frankfurter Allgemeine Zeitung, Germany’s biggest business paper, and the indications are that visitors are increasingly using the Internet for preparing and following up exhibitions. Over 100,000 page views were recorded the day before the Nuremberg event, and the organisers report that internet pages are also sourced thousands of times after the exhibition.
   The next POWTECH/TechnoPharm takes place in Nuremberg on 30 September – 2 October 2008.
www.powtech.de
23:10 02/05/2007


Web seminar program big hit
Malvern Instruments' web seminar program for 2007 is expected to be the biggest and most varied yet. The free webinars, which have grown in popularity over the past seven years, have seen an increasing number of people logging on, with a much wider variety and scope of subjects than ever before.
   Malvern say that this indicates the breadth of applications for its advanced analytical systems, which provide particle, rheological and chemical composition data, so essential in characterising a wide variety of materials.
   This year, many of the seminars will be repeated, to allow the global audience to select the most appropriate one to tie in with their work schedule, and there are presentations in English, German and French.
   Commenting on the success of the seminars, Malvern's VP Marketing, Randy Byrne, said that a great deal of time and effort had gone into establishing the webinars, to ensure that content and presentation are of a high standard. Feedback from participants has been overwhelmingly positive, he added. The seminars are recorded and can be freely downloaded after the event if you miss them.
Register at www.malvernevents.com
21:30 15/04/2007


Action demanded on skills shortages
UK.
The Chemical Industries Association (CIA) has welcomed some aspects of the UK's recent budget, including increased spending on science and an increase in the R&D tax allowance. However, the CIA is encouraging industry, government and trade unions to join forces to ensure that the country continues to train, recruit and retain quality scientists and engineers.
   Commenting at a conference of chemical businesses in the North East of England, Steve Elliott, CIA Chief Executive, told industry leaders that, “Increasing the supply of skilled labour through investment in science and chemistry education, as well as providing incentives to employers to up-skill their workforce, is absolutely critical”.
   He also underlined industry’s role in the equation, urging it to give full support to the proposed Skills Academy for the chemicals, pharmaceutical and polymer industries, which is regarded as a once in a lifetime opportunity to secure the workforce for the future.
13:40 27/03/2007


Goodyear division to be acquired
US.
The mighty Carlyle Group is to sign a definitive agreement to acquire The Goodyear Tire & Rubber Company’s Engineered Products Division in a cash transaction worth $1.475 bn. Conditions regarding the sale include receipt of regulatory approvals as well as completion of a labour agreement with the United Steelworkers union.
   Founded in 1898, Goodyear Engineered Products manufactures hoses, conveyor belts and power transmission belts, as well as tank tracks for military and off-road vehicles. With approximately $1.5 bn in sales, the Company serves more than 4,500 customers globally in a variety of end user markets.
  The Division employs around 6,500 associates in 32 manufacturing facilities worldwide, including approximately 3,100 associates in the US. The company’s headquarters will remain in Akron, Ohio with the current management, including President and CEO Timothy R Toppen, continuing to lead the business.
   “Engineered Products is a successful business....”, said Goodyear Chairman and CEO Robert J Keegan. Carlyle MD Daniel A Pryor explained that the markets served by the Division offered many opportunities for growth, both in the US and internationally.
The Carlyle Group is a global private equity firm with $54.5 bn under management, employing more than 400 investment professionals in 16 countries. Carlyle portfolio companies have more than $68 bn in revenue and employ more than 200,000 people globally.
13:49 26/03/2007


Alec Osborn MBE, IMechE President
Alec Osborn MBE, IMechE President

Need for a common voice
UK.
Discussions between the Institution of Civil Engineers (ICE) and the Institution of Mechanical Engineers (IMechE) on possible convergence has resulted in the decision to only pursue joint initiatives and activities on topics where clear benefit can be identified and achieved.
   The IMechE’s Trustee Board had sought a more proactive approach towards convergence, but the ICE Council has decided on a more limited partnership. Work by the two parties has already been undertaken in areas such as waste, energy and transport, indicating strong merit in a joint approach and providing a stronger voice for engineering.
   The move follows an extensive benchmarking study in 2006 which identified a number of opportunities for the Institutions, including international and UK regional cooperation, and joint young members’ groups - activities that will undoubtedly continue to be developed.
   Expressing disappointment at the the move, Alec Osborn MBE, IMechE President, said that the Institution would continue to explore areas of collaboration that increase member benefits and enhance the reputations of both bodies. “The need to speak with a common voice has never been more apparent,” he added.
09:29 12/03/2007


Record results
Global.
Holcim, the global cement and aggregates conglomerate, has announced record results and high organic growth during 2006. This is coupled to expansion of cement production capacity in key markets and strengthening of the aggregates business.
  The dynamic state of the construction sector in virtually all markets and exceptionally favourable weather conditions for construction operations resulted in a boom in demand for the Group’s products and services last year.
   The global spread of its activities is said to have been of particular benefit, with approximately three quarters of the Group's total cement capacity located in developing markets where there is high growth in the building materials sector.
   In terms of cost efficiencies, remarkable progress is said to have been achieved by optimising plant capacity, innovative products and numerous efficiency improvements. One claim is that the company now lead the field in replacing fossil fuels with alternative energy sources.
   Cement deliveries increased to 140.7 mt (2005: 110.6mt), a reflection of the strengthened presence in India. The first-time full-year consolidation of Aggregate Industries and acquisition of Meyer Material Company in the US and Foster Yeoman in the UK resulted in a sizable rise in sales of aggregates to 187.6 mt.
   New developments include construction of the St Genevieve cement plant on the Mississippi where work is now focused on building the plant facilities - reckoned to be the largest in the US with an annual capacity of 4 mt. Commissioning by Holcim US is due in 2009.
   Plans for India include a rapid increase in cement production from a figure of 40 mt per annum to over 50 mt by 2010 and globally, projects are currently underway in the US, India, Morocco, Romania, Bulgaria and France.
14:35 01/03/2007


Buoyant market
Denmark.
Accounts for January - December 2006 show that FLSmidth & Co A/S show a 20 per cent rise in turnover to DKK 12.311m compared to 2005, accompanied by a 39 per cent rise in order intake to DKK 18.534m. Activity during 2006 was historically high within all the group’s business segments and is expected to remain so in 2007.
   The global market for new contracted cement kiln capacity (exclusive of China) amounted to 140m t per year in 2006 (2005: 75m t per year), with FLSmidth & Co's share amounting to 29 per cent (2005: 33 per cent). In minerals, the level of investment was particularly high due to sustained large global demand and is expected to continue during 2007.
   Earnings from Minerals in the longer term are expected to account for a relatively larger part of the Group's overall earnings, which will in turn reduce the effects of any fluctuations in the cement market.
14:37 01/03/2007


Tyre production expansion
Poland.
The Goodyear Tire & Rubber Company has announced that its Poland affiliate plans to invest more than $100 m to expand production of high-value tyres. This is planned to take place over the next four years at the company's TC Debica operation, regarded as one of Goodyear's lowest cost facilities.
   Jarro F Kaplan, president of Goodyear’s Eastern Europe, Africa and Middle East tyre business, said that the investment provided a clear indication of the company’s confidence in Debica's ability to deliver the highest quality products at a competitive cost. "This investment will put us in an excellent position to capitalize on the growing market for high performance tyres throughout Eastern and Western Europe”, he added.
Goodyear holds a 60 per cent interest in TC Debica, Poland's largest tyremaker, and has invested almost $200 m to enhance Debica's operations since acquiring an interest in 1995.
12:20 26/02/2007


NSEW logoEngineering’s week of activities
UK.
The IMechE is encouraging individuals, families, schools, employers, and even grandparents, to take part in the National Science and Engineering Week which takes place from 9 - 18 March 2007.
  A wide spread of activities and events are taking place throughout the UK which can be checked out on the NSEW’s activity directory contained within the BA’s (British Association for the Advancement of Science) website .
   As part of the celebration, there is an exciting nationwide competition to design an eco-friendly city of the future, inspired by the release of Disney's new animated adventure, Meet The Robinsons, which is released on 30 March 2007.
  The most imaginative and innovative designs in each age group will win a private screening of the film for their class and the overall winner will get a trip to the Disneyland Resort Paris. Closing date is Friday 16 February. Click here to find out how to enter.
   There is also the chance to win an XBox 360 games console, so it is worth keeping an eye on the NSEW website from around mid-February to get further details.
Please help publicise the event by passing this information on to colleagues, networks, family or friends and ensure that the week is better than ever.
18:38 15/02/2007


K-Tron Premier conveying groupPremier Pneumatics branding
USA.
Following its recent acquisition of Premier Pneumatics of Salina, Kansas, USA, K-Tron Process Group is to now use the Premier Pneumatics brand name for all of its pneumatic conveying lines, reflecting Premier's leading position in the North American pneumatic conveying business.
   K-Tron has marketed its vacuum conveying systems as K-Tron Pneumatic Conveying Systems (PCS), based on the PCS business located in Stockport, UK. PCS, which was purchased by K-Tron in 2001, will continue to manufacture the PCS line of sanitary vacuum conveyors at the Stockport, UK facility.
   In addition, the K-Tron Colormax line of conveying and auxiliary equipment will also be integrated into Premier Pneumatics. Colormax, a member of K-Tron group since 2000, will continue to serve the plastics industry with its established range of equipment manufactured in Telford, UK.
   Acquiring Premier Pneumatics greatly expands K-Tron's pneumatic conveying capabilities to include continuous as well as vacuum sequencing systems. It is planned to introduce the Premier Pneumatics products to the European market at the end of 2007, following an engineering review to ensure compliance with European standards. In the meantime, K-Tron will begin to sell the PCS and Colormax product lines under the Premier Pneumatics brand name.
   All existing contact points for PCS and Colormax partners remain the same within the UK.
www.ktron.com
17:13 11/02/2007


Pharma facility opens
Egypt.
A new $32m tablet factory built by AstraZeneca near Cairo has just been opened, the company’s first manufacturing investment in the Middle East.
  It starts production this year and is designed to manufacture products for the treatment of cardiovascular disease, cancer and psychiatric disorders. Three production lines will provide a capacity of 250 m tablets with the possibility of expanding to 400 m tablets a year.
   CEO David Brennan said that this was a new era for the company, representing the first manufacturing investment in the Middle East. The company has identified Egypt as one of the key emerging markets for further development, together with such countries as China and Mexico, as part of a regional expansion strategy.
   The Egyptian pharmaceutical market is thought to be worth $1.6 bn annually, with multi-national companies supplying around 65 per cent of the market through direct local manufacturing (30 per cent) or through licensing agreements (35 per cent).
   Egypt has also adopted the World Trade Organisation’s ‘TRIPS’ agreement which aims to protect intellectual property rights and bring them under common international rules.
22:42 17/01/2007


Facility to discontinue production
Canada.
The Goodyear Tire & Rubber Company is planning to discontinue tyre production at its plant in Valleyfield, Quebec and transfer the facility over to a materials mixing centre during 2007. The move is seen as part of an ongoing global strategy to reduce excess high cost manufacturing capacity.
   Goodyear currently plans to reduce costs by between $100 and $150 m. With the already announced closures of tyre plants in Washington, UK, Upper Hutt, New Zealand, and Tyler, Texas, the Valleyfield announcement yields a total of $125 m in projected annual savings. The company is one of the largest of its kind, manufacturing tyres, engineered rubber products and chemicals in more than 100 facilities in 29 countries and employing around 80,000 people worldwide.
10:12 09/01/2007


Extract Technology LtdName revived under new ownership
UK.
A major name in containment equipment for the pharmaceutical, chemical and biotech industries has recently been revived.
   US-based private investment firm, Insight Equity, which recently acquired the Walker Group (parent group of CPS Extract), will see the Huddersfield-based manufacturer of pharmaceutical containment equipment reverting to its former name of Extract Technology Ltd. The move represents a renewed commitment to provide leading technologies and services to specific core markets worldwide.
   Since 1979, Extract Technology has been synonymous with high quality containment systems and innovative product ranges, including the Downflow Booth for dispensing and sampling powdered product, rigid and flexible processing isolators and custom-made pack-off systems for many applications. The company is seen as a leader in engineering containment solutions and processes involving full installation, commissioning and validation, backed up by support services.
   David Pallister, based in the USA for the last seven years and heading up expansion in the North American market, will lead the company. He will continue to operate from Raleigh, NC, directing Extract business into new opportunities worldwide. Mr Pallister said that there were plans to move the business forward to generate healthy and profitable sales growth, benefiting customers in the key target sectors. There has also been a rebranding of the corporate look together with a new logo and website.
Contact Mike Davies on 01484 317001
or e-mail mdavies@extract-technology.co.uk
11:24 08/01/2007


New production line for Casablanca
Morocco.
Lafarge has inaugurated a new production line at its Bouskoura plant near Casablanca. With an annual production capacity of 900,000 t, the new line is designed to significantly increase the group’s cement production capacity in the country and represents an €80m investment.Total production capacity of the plant will reach 3 mt.
   The move strengthens the company’s presence in Morocco, where the cement market has grown at a rapid pace over the past two years. This is part of a dynamic investment policy by Lafarge Maroc to adapt to a fast-growing market and to finish modernisation of production facilities.
   Since 2000, Lafarge Maroc has increased its cement production capacity by 50 per cent to 5.4 mt and investment at Bouskoura has also covered renovation of the bagging process as it is the only cement plant in the country with white cement grinding and bagging facilities. The plant has also launched a performance enhancement programme by introducing ISO 9001 and 14001 certificated quality/environment integrated management systems.
20:30 15/12/2006


Divestment in Turkey
Turkey.
Following a competitive auction process, Lafarge has announced that it is to divest itself of Yibitas Lafarge Orta Anadolu Cimento (YLOAC), in which it holds a 50 per cent share, to Cimpor.
   Founded in 1994, YLOAC is a 50/50 joint venture between Lafarge and Yibitas Holding, involving three cement plants and three grinding stations with a total cement grinding capacity of 3.5 mt. Also included are twelve concrete plants and two aggregates quarries, mainly located in Central Anatolia. The enterprise is valued at €535m and the project will be submitted for approval to the competition authorities.
   Following the transaction, Lafarge will continue to remain a significant player in the Turkish building materials sector, with a presence mainly in the Marmara region, composed of a cement plant of 1.2 mt of clinker capacity, a grinding station of 250,000 t capacity, ten concrete plants and three quarries, as well as gypsum activities.
20:32 15/12/2006


White cement production line
Egypt.
FLSmidth has signed a contract to provide equipment and technical services for a new 1,300 t per day white cement production line to Sinai White Cement Company in Egypt, a subsidiary of Aalborg Portland White, which will make it the world's largest white cement plant. Total order value is in excess of €28m.
   Machinery and auxiliary equipment for will be supplied for the expansion of an existing cement plant built by FLSmidth between 1999 and 2001.
   Included in the new order is a raw grinding mill with MAAG gear unit, kiln with four-stage preheater, calciner and rotary cooler plus a cement mill, electrostatic precipitators, two sand mills and Pfister feeding equipment. The contract also includes engineering and the supply of drawings and documentation, enabling some machinery and equipment to be produced locally. Plant commissioning is scheduled for the end of 2008.
20:23 15/12/2006


PRC event gears up
PRC.
The International Powder/Bulk Conference & Exhibition (IPB) is the only powder/bulk trade show hosted by Chinese Society of Particuology in China. Due to take place in Shanghai, PRC on 23 - 25 October 2007, the event has seen steady growth in the level of overseas participation. A wide spread of visitors are expected from the chemical industry, metals/mining, port equipment, metallurgy, power generation, environmental protection, plastics/rubber, building materials, pharmaceuticals, new materials, food and R&D. Two conferences will also be held in conjunction with IPB 2007.
   The China International Advanced Ceramics event provides a platform for advanced ceramics experts from China, Japan and Korea. Technical specialists from leading companies will present seminars and new product innovations. This event is hosted by Shanghai Silicate Association, Shanghai Institute of Ceramics Chinese Academy of Sciences, Japan Fine Ceramics Centre, Korean Kiln Technology Academy, Korea Institute of Ceramic Engineering and Technology and GANGWON Ceramic Cluster Agency, Korea. The focus is on ceramics development, especially in Japan and Korea.
   The second event is the 27th Exchange Conference of Inorganic Chemical Engineering and Technology. This is hosted by the Chemical Industry and Engineering Society of China (CIESC), The Inorganic Acids, Alkalis and Salts Branch of CIESC, China National Inorganic Chemicals Information Centre, Tianjin Research and Design Institute of Chemical Industry, China Productivity Promotion Center of Inorganic Chemicals and Worldwide Exhibition Service Co Ltd. In order to further expand its influence outside Shanghai, IPB are also in the process of organising several road shows in the North and South of the country.
• Contact: Ms. Shunan Wang, Worldwide Exhibitions Service Co Ltd Tel: +86-21-5228 7057 Fax: +86-21-5228 7022 Email: shunan.wang@sh-wes.com
http://www.ipbexpo.com
11:09 23/11/2006


Under new ownership
UK.
US-based private investment firm Insight Equity has acquired the Walker Group, parent company of Carlisle Process Systems (CPS) and CPS Extract. The Huddersfield, UK based manufacturer of containment and aseptic solutions will revert to the name Extract Technology Ltd.
   Heading up the business is David Pallister who will continue to operate from the US where he has spearheaded expansion in North America. There are plans to develop the business to drive sales growth in the pharmaceutical, chemical and biotech sectors. Day to day business will remain in the UK under the operational management of Alan Wainwright.
   Since its inception in 1979, Extract Technology has been associated with high quality containment systems and product ranges that include: downflow booths for dispensing and sampling of powdered product; dispensing and sampling facilities incorporating booths, airlocks, roller conveyors etc; rigid and flexible isolators for containing potent compounds; aseptic processing isolators; pack-off systems for containing powder during offloading applications; engineering and design studies for assessing containment applications and processes; and installation, commissioning, validation, spares and service support.
12:20 09/11/2006


Subsidiary to be established
PRC.
K-Tron International Inc has signed an agreement to acquire certain assets of Wuxi Chenghao Machinery Co Ltd , a privately held company and a leading feeder and ancillary equipment manufacturer in PRC. The acquisition is subject to various conditions, including government approval.
   Founded in 2002, Wuxi Chenghao designs, manufactures, markets and services volumetric and gravimetric single and twin screw feeders and controls, vibratory trays, pelletisers and pneumatic screen changers for plastics compounding and injection moulding applications, establishing a leading position in the domestic PRC market for industrial feeders.
  K-Tron expects to obtain approval to form a Wholly-Foreign Owned Entity (WFOE) which will purchase certain assets from Wuxi Chenghao and serve as the entity to conduct business following the agreement.
   Wuxi Chenghao's top management is expected to join the WFOE following completion of the transaction, including current owner and general manager Wang Hongliang. Kevin Bowen, senior VP of K-Tron responsible for its process equipment business line, will serve as chairman of the board of the WFOE and will have operating responsibility for the venture.
   K-Tron chairman and CEO Edward B Cloues II said that the acquisition is a major step forward in a strategic plan to expand globally in feeding and pneumatic conveying equipment for difficult-to-handle materials. The upper-tier PRC market has already been served for many years by selling equipment primarily to multinational end users through resellers in Europe and the US, through independent representatives in the PRC and by providing support through a representative office in Shanghai.
  The domestic PRC market for plastics processing equipment is currently growing at double-digit rates and this latest acquisition will enable K-Tron to provide products designed and manufactured in the PRC to be sold in local currency.
   Kevin Bowen said that the country has developed into a leading area for base resin manufacturing and plastics compounding, core markets for feeders and pneumatic conveying equipment. This latest move will therefore increase K-Tron’s presence and take advantage of domestic manufacturing and labour efficiencies.
www.ktron.com
17:49 08/11/2006


Europe’s leading event
Germany.
Around 700 exhibitors are expected to take part in POWTECH, Europe’s leading exhibition for mechanical processing technologies and instrumentation which takes place in Nuremberg on 27 - 29 March 2007. Running in conjunction with the event is the TechnoPharm exhibition (life science process technologies), PARTEC Congress (particle technology) and ESMG Symposium (explosion protection).
   The scope of POWTECH includes: basic processing technologies for powder and bulk materials; plant engineering and processing components; particle analysis and characterisation; Nanoparticle technology; measurement and control; safety and environmental technology; and services (eg plant construction/planning, analysis).
   Safety and explosion protection in industrial plants is high on the agenda with the European Safety Management Group providing information about process safety and industrial explosion protection at its international symposium. Presentations deal with the analysis of industrial damage incidents, new methods from safety research, new findings on risk assessment, safety engineering and new techniques for preventive and design measures for explosion protection.
   The PARTEC Congress is the global event for those involved in particle technology and around 500 participants are expected to attend this particular event alone.
www.partec2007.de
14:49 08/11/2006


Mexican developments
Mexico.
CEMEX, a leading global cement producer, has awarded FLSmidth a contract for what is expected to be the largest kiln system in Mexico and Latin America. Situated at the Tepeaca plant, Mexico, the new line will have a capacity of 10,000 t clinker per day.
   The kiln system is part of a 4.4 mt per year expansion project that will see the client inviting tenders for additional supplies at a later stage. The project is worth $35.9m and FLSmidth's US project centre based in Bethlehem, Pennsylvania is responsible for providing engineering services, project management and commissioning as well as all major machines for the clinker line.
Thu Nov 02 18:23:44 2006


Reduction in working days lost
UK.
Statistics just published by the Health and Safety Commission (HSC) reveal that working days lost in Great Britain due to work-related injury and ill health fell from 40 m in 2000/02 to 30 m in 2005/06. There is currently a ten-year target to improve national health and safety performance by 2010.
   Progress to reduce ill health by 20 per cent is on target and the aim of a 30 per cent reduction in working days lost is, in the words of the HSC, probably on track. Fatal and major injuries fell in 2005/06, though progress is not on schedule to meet a ten per cent reduction. Ill health accounted for around 24 m lost working days with stress and musculoskeletal disorders cited as the most common causes of absence.
   Reported non-fatal major injuries to workers fell for the second year in a row to just under 30,000, a drop of six percent on 2004/05. Agriculture and construction remain the two most hazardous industries, with average rates of self-reported non-fatal injuries to workers over the past three years of 2,020 and 1,790 per 100,000 respectively. Figures for enforcement notices issued, and prosecutions taken, by HSE and Local Authority inspectors indicate a decrease in the last two years.
   Commenting on the figures, HSE Chief Executive Geoffrey Podger said that he understood the concerns regarding the fall in enforcement and that a recent audit of enforcement activity revealed areas for improvement. He said that initial data for 2006/07 suggested that the fall in enforcement has been significantly reversed and this would continue to be monitored.
Thu Nov 02 18:16:58 2006


IChemE Awards ceremonyIChemE award for QPM
UK.
Engineers from the Wolfson Centre for Bulk Solids Handling Technology at the University of Greenwich have been highly commended in the prestigious international 2006 Institution of Chemical Engineers (IChemE) Awards. The award was recently presented to the team by popular science broadcaster Adam Hart-Davies at a ceremony in London.
   The team took second place in the Chemistry Innovation Award for Innovation in Applied Catalysis and Colloid – Particle Science, beating off strong competition from international pharmaceutical giants Pfizer, AstraZeneca and Merck & Co.
   Wolfson Centre Engineers worked with a team from the University of Surrey and seven companies to develop Quality in the Particulate-based Manufacturing (QPM) technology. The aim is to reduce problems associated with handling particulates in manufacturing processes, such as lump formation, breakage and separation. It has already helped one UK-based multi-national pharmaceutical company cut manufacturing losses by £1 m at a new processing plant.
   Prof Alan Reed, Director of the Wolfson Centre, told POWDEReporter that he was delighted that the Wolfson Centre has been Highly Commended for its QPM work. ”It is recognition from our peers of how our business-facing research has, through a well-planned programme of knowledge transfer, been used by a number of multi-national companies for competitive advantage. We are convinced that the potential for further roll-out of QPM technology to business is huge.”
Contact: The Wolfson Centre for Bulk Solids Handling Technology www.bulksolids.com Tel: +44 (0) 20 8331 8646.
• Picture shows Broadcaster Adam Hart-Davies with Dr Hugo Steven - Chemistry Innovation Knowledge Transfer Network, Prof Keith Guy - Chemistry Innovation Strategic Advisory Group and Prof Michael Bradley - University of Greenwich Wolfson Centre for Bulk Solids Handling Technology
Wed Oct 25 14:27:54 2006


More large contracts
India.
FLSmidth has signed a DKK 202m contract to supply all machinery and equipment for a 5,500 t per day cement plant in the South Indian state of Karnataka. To be built for Jay Kay Cem Ltd, wholly-owned subsidiary of J K Cement Ltd, the plant is expected to come on stream in the second half of 2008.
   In a separate development, the company has also been awarded a DKK 98m cement plant contract by Rain Industries Ltd, long standing customer of FFE Minerals, FLSmidth Group's engineered minerals processing solutions provider. The contract includes machinery and equipment for a 3,800 t per day cement production line for a plant to be built in the Andhra Pradesh state which is expected to come on stream at the end of 2007.
   FLSmidth’s Indian project division conducted negotiations for both production lines and will also be responsible for implementing the projects. The division will supply machinery and auxiliary equipment and supervise installation and commissioning. Equipment to be supplied includes four vertical mills for raw meal and coal grinding, five ball mills for cement grinding and two complete pyro processing systems featuring preheaters, kilns and Cross-Bar coolers. FLSmidth subsidiary MAAG Gear will deliver gear units for both projects.
   Group CEO Jørgen Huno Rasmussen said that the contracts confirm expectations regarding the rapidly growing Indian cement market, demonstrating the strength of the Group’s local organisation which has doubled in size over the past three years. Further orders in the country are expected this year.
Mon Oct 23 17:51:52 2006


Top target for acquisitions
Indian companies will spend more than $10 bn on acquisitions in Europe this year, accounting for almost 90 per cent of total overseas purchases, says IndusView Advisors Private Ltd.
   Acquisition of the UK’s top steel maker Corus Group Plc by India’s Tata Steel Ltd for $8 bn adds to the $2.68 bn spent by Indian firms during the first half of 2006 on 32 acquisitions of European companies. This incidentally does not include the $38 bn purchase of Arcelor SA by Mittal Steel Co as the latter is not India-based. IndusView points out a number of interesting facts.
   Mergers and acquisitions worth $10.8 bn involved Indian companies during the first six months of 2006, including $4 bn spent by Indian companies on 85 overseas acquisitions, with two thirds of the money spent on buying European firms. On the flip side, foreign companies bought 34 Indian firms worth $3.4 bn.
   The UK remained the top destination for acquisitions by Indian companies, and India also became the third largest investor in the UK, investing about $2 bn here during the financial year to March 2006, more than twice the previous year.
Mon Oct 23 17:49:33 2006


Improving asset management
UK.
Profit margins in the pharmaceutical industry continue to tighten, putting manufacturers under increasing pressure to balance quality, cost and production requirements against increasing regulatory demands. A seminar organised by the Pharmaceutical Committee of the IMechE in Runcorn, UK on 21 November 2006 will attempt to address these issues.
   The aim is for delegates to better understand strategies for determining and implementing an asset management policy that is profitable. Delegates will discover ways of identifying practices and tactics that maximise capital invested in facilities and equipment and there is also the opportunity to learn from experts as they share best practices across industry.
   The event is of interest to engineers and managers responsible for asset management strategy and its implementation, senior engineering managers, business managers, contracting company managers, operations managers and facility managers.
Contact: Dunni Akinola Tel: 020 7973 1243 Email d_akinola@imeche.org.uk
Thu Oct 19 17:31:38 2006


Record profits for fertiliser
Leading fertiliser producers achieved record profits and profit margins in 2005 says a study of the world's 60 leading producers by Integer Research. Combined fertiliser revenues were more than $50 bn in 2005 as compared with $43 bn in 2004. This is partly due to higher sales prices, combined with increased global consumption, indicating that despite the effect of high gas prices on production costs, there are still significant profits and increasing revenues. In terms of fertiliser revenues, Yara is still regarded as the world’s biggest player, continuing to expand its business with significant developments in Brazil and China.
  Although the five largest companies are still based in North America and Western Europe, other companies in the top ten have changed in the last few years with Eurochem of Russia rising through the rankings into the top ten, relegating Terra Industries to 11th position. This trend seems likely to continue, with nitrogen producers from Russia, Ukraine and the Middle East taking advantage of high fertiliser prices and relatively low gas costs.
   Other companies showing strong profits include potash producers, with potash and nitrogen businesses achieving a bumper year in 2005, many achieving record profits and profit margins. China, of course, is becoming more influential in the global market and there are now nine Chinese companies in the top 60, (only four in 2003).
Integer Research is a leading supplier of market analysis, forecasts and strategy consultancy to the fertiliser industry.
Thu Oct 12 09:09:50 2006


ATEX gets top billing
UK.
The easyFairs SOLIDS event takes place on 1 - 2 November 2006 at Coventry, UK. Supported by SHAPA (The Solids, Handling and Processing Association), the event has a comprehensive line-up of free learnShop seminars, offering what is described as "bite-sized informative sessions packed with practical information and case study led insights presented by leading industry experts".
   One of the key sessions will be given by Declan Barry, ATEX Explosion Hazards Ltd, revealing new developments within explosion protection and using real-life examples reinforced with high impact visuals and video footage.
   Other sessions include: Benefits of modular mill system design - Martin Thomson Kemutec Powder Technologies Ltd; Cost saving and efficient system performance through good design and plant maintenance - Mike Bradley, Wolfson Centre; Meeting operational objectives through weighing and process control - Mark Hopkins, Procon; and Design principles for reliable operation of mechanical handling systems - Peter Guttridge, Guttridge Services.
www.easyfairs.com


Spider diagram technique
UK.
Dr Eddie McGee’s presentation at the forthcoming easyFairs SOLIDS 2006 event focuses on the Properties of bulk solids and their influence on equipment selection. This highly contentious subject is part of the learnShop seminar programme that forms part of the SOLIDS experience.
   Dr McGee, technical director of Ajax Equipment, says his aim is to provide engineers with practical approaches to ensure that materials flow efficiently. The paper, which identifies the symptoms and causes of flow problems, highlights how important materials testing is in determining characteristics such as wall friction, shear strength and bulk density, allowing the hopper or silo design to be optimised to achieve mass flow.
   Using Spider Diagram analysis techniques, delegates will be shown how to use materials testing results to best advantage. This highly visual technique can be used for quickly assessing material flow properties, says Dr McGee. The presentation shows how the technique has been used to assess solids handling equipment and chutes so that they can be modified to optimise flow.
The presentation is at 10.30am on 1 November 2006 in learnShop 1 - Solids handling and processing
Tue Oct 10 21:57:50 2006


Further cement developments
India.
Lafarge has announced a project to increase production capacity at its Sonadih plant in the Raipur District of the state of Chhattisgarh, in the growing Eastern region of the country, where the Group has developed a strong presence over the past six years. The scheme, scheduled in two phases, will increase cement capacity by 3 mt over the next five years.
   Phase I, due to be completed within two years and worth around €140 m, involves constructing a second production line at Lafarge’s Sonadih plant. This will increase clinker capacity by 1.6 mt to 3 mt per year and will be accompanied by a 1 mt grinding station at Mejia in the key market of West Bengal.
   During Phase II, 2 mt of additional grinding capacity will be added to serve the main Eastern markets, with construction timed to allow the company to respond to future growth in these markets.
   In total, production capacity in the region will increase from the current 5.5 mt to around 9 mt, with the overall project representing a total investment of around €75 per new t of capacity.
   This development, together with another project to build a new 3 mt cement plant in Himachal Pradesh in Northern India, will allow the group to more than double its cement capacity in the country, taking it from around 5.5 million tons to approximately 12 million tons within the next 5 years.
The Group has emerged as a major player in the eastern region of the country, with a market share of around 20 per cent. Marketing strategy has been adapted to suit the Indian market, where cement is largely sold in bags as a consumer product to individual homebuilders.
Mon Oct 09 18:01:34 2006


Premier acquired
USA.
K-Tron International Inc has acquired Premier Pneumatics Inc, a leading manufacturer of pneumatic conveying and bulk handling equipment for the North American market. Purchase price was approximately $27.565 m.
   Premier, based in Salina, Kansas, manufactures and markets components for pneumatic conveying systems, such as the Aerolock rotary valve, Series II 2400 vacuum receiver, blower package and diverter valve product lines. Other areas of activity include systems for rail car and truck unloading, as well as storage-to-production-line transfer systems for the plastics, compounding, food and chemical industries.
   Operating management is expected to remain in place, including Mike Wedel, VP sales and marketing, Todd Smith, VP engineering and manufacturing, and Gary Lee, VP finance. Kevin Bowen, senior VP of K-Tron, responsible for the K-Tron Process Group, will serve as Premier’s president.
   K-Tron’s chairman and CEO Edward B Cloues II commented that the acquisition significantly expands the scope of K-Tron's activities in both the pneumatic conveying business - which they entered in 1997 - and in the solids feeding business, where K-Tron is regarded as a global leader with its volumetric and gravimetric screw and belt feeders.
   “The combination of these two market leaders will enable both K-Tron and Premier to offer their customers integrated pneumatic conveying and feeding systems with engineering, manufacturing, commissioning and after-sale services from a single source, something that is not widely available today”, said Mr Cloues. K-Tron's global network of wholly-owned subsidiaries and independent sales representatives is considered to be the ideal platform on which to expand Premier's scope beyond the North American market.
   In a related development, K-Tron and its US subsidiaries has entered into a loan agreement with Citizens Bank of Pennsylvania which provides for $50 m of unsecured credit. The purchase price for Premier was funded under this new arrangement.
www.ktron.com
Mon Oct 09 09:47:35 2006


Collaborative event for pharmaceuticals
K-Tron Process Group, in collaboration with key suppliers of equipment and instrumentation to the pharmaceutical industry including Malvern Process Systems, Howorth Pharma, Fitzpatrick, and Leistritz, are to present a joint pharmaceutical seminar entitled Innovations in pharmaceutical processing. The seminar will be held in Cork, Ireland on 29 November 2006 and in Manchester, UK on 30 November 2006.
   The free one-day event will include detailed process and analytical information about key topics and trends in the pharmaceutical processing industry. A wide variety of important processing issues will also be examined, with the intention of providing an objective, technical overview of these processes and introducing processors to methods of improving current processes and utilising new technologies.
   Topics to be dealt with include: Integrating the most efficient feeder technology for continuous and batch processing; Pneumatic conveying applications in the pharmaceutical industry; Online particle size analysis and control for process uniformity and quality; High potency containment solutions including glove boxes/isolators, downflow and laminar flow booths; Continuous pharmaceutical processing via twin screw extrusion for controlled solid dosage release forms; and Product containment and inert processing for safe size reduction.
   The presenters are drawn from some of the top process specialists in the industry including: Malvern Process Systems - particle characterisation, with analyser solutions for both online real time process measurement and off-line for the laboratory; Howorth Pharma - powder handling and process containment equipment including glove box isolators and pack out solutions for the global pharmaceutical industry; Fitzpatrick - prebreaking, size reduction, agglomeration and drying for the pharmaceutical, food and chemical industries; K-Tron Process Group, with over 50 years experience in high accuracy feeding and vacuum conveying of pharmaceutical processes with a product line that includes loss-in-weight and volumetric feeders as well as vacuum conveying equipment for sanitary applications; and Leistritz - GMP twin screw extruders and systems for continuous twin screw extrusion processing, as well as mixing/solvent extraction, wet granulation, pelletisation, transdermal/dissolvable films and shape extraction.
To register online visit http://www.ktron.com
Fri Sep 29 23:15:44 2006


Cement plant for India
India.
Lafarge has announced that it will build a large new cement plant at Alsindi in Northern India, following approval granted by the state government of Himachal Pradesh.
   Expected to be completed in 2010, the plant will be designed to produce 3 mt of cement per year and represent a total investment of around €160. With this greenfield facility, the company will be entering a new fast-growing regional market and significantly increase its cement capacity from 5.5 to 8.5 mt.
   Lafarge says that the expansion demonstrates its ongoing commitment to the Indian market, one of the world’s largest and most promising cement markets. There is also a long-standing commitment to sustainable development with state of the art environmental standards.
Lafarge entered the Indian market in 1999, firstly acquiring the cement business of Tata Steel and then purchasing the Raymond Cement facility in 2001. Three cement plants are currently operated in the country with a total production capacity of 5.5 mt.
Wed Sep 27 17:54:21 2006


Engineering plastics plants
Netherlands.
Royal DSM NV is to construct two new manufacturing facilities at its Chemelot site in Geleen, the Netherlands in response to excellent market growth for two of its specialty products, Stanyl® polyamide 46 and Stamylan® UH ultra-high molecular weight polyethylene, which is used among other things as a raw material for Dyneema® high strength fibers.
   The new Stanyl® plant and the new Stamylan® facility, will each double production capacity and will come on stream in 2008. Total investment is around €100m.
   DSM is the sole worldwide producer of polyamide 46 and, with the new Stanyl® plant, will operate two Stanyl® plants at the Chemelot site to supply Stanyl® base resin worldwide to company operations in Europe, USA, Japan and, most recently, China.
Wed Sep 20 22:18:49 2006


Online video resource
Engineers facing hopper flow problems can now log onto Ajax Equipment’s web site (www.ajax.co.uk) to view a video of common flow problems and get advice on how to solve them. Problems such as arching, cohesive arching and segregation are featured along with examples of how extraction patterns can be improved to overcome a flow problem.
   "Poor hopper flow is amongst the most common materials handling problem faced by chemical engineers. The videos on the Ajax Equipment web site are intended to show engineers what's going on inside the hopper and how they can overcome the problem," said Eddie McGee, technical director of the company.
   Ajax boasts over 30 year's experience of solids handling processing and equipment design and manufacture including screw feeders, screw conveyors, continuous mixers and IBC systems. The web site also features many powder handling and processing papers on topics such as hopper design, stress in screws and materials bulk density database.
Wed Sep 20 22:15:52 2006


Expanded vinyls production in Latin America
Brazil.
Solvay has announced that its affiliate Solvay Indupa has approved a $150m investment program to expand and modernise vinyls production at its Santo Andre plant in Brazil. This is in anticipation of rapidly growing demand in Latin America.
   It is expected that, by the end of 2008, the plant will have a total annual vinyl chloride monomer and polyvinyl chloride production capacity of 300,000 t using world-class, state-of-the-art installations. Subsequent developments will be considered to further expand the plant, and PVC capacity could be easily lifted in line with growth.
   Solvay Group, a leading global vinyls producer, ranks second in Europe and third globally. In addition to SolVin, its joint venture with BASF in Europe, the Group’s activities in PVC and other vinyl chain products span across Asia and Latin America, through affiliates Vinythai in Thailand and Solvay Indupa in Argentina and Brazil.  
   Solvay Indupa, part of the Solvay group, is one of the most important petrochemical companies in the Mercosur trading bloc. Its main products are PVC resins and caustic soda.
Fri Sep 15 10:07:56 2006


Record contract in India
India.
A contract worth DKK 255m for a 5,500 t per day cement clinker plant has been awarded to FLSmidth by Zuari Cement Ltd, owned by Italcementi of Italy, one of the world's five largest cement producers.
   The production line is to be built at an existing cement plant supplied by FLSmidth in 1981 situated in the southern part of Andhra Pradesh in India. FLSmidth's Indian project division in Chennai conducted negotiations and will also be responsible for project implementation.
   This is FLSmidth India's hitherto largest project, involving vertical mills for raw material and coal grinding and a vertical mill for cement grinding. Also included are a kiln, preheater and Cross-Bar cooler, with FLSmidth responsible for supervision and commissioning. Plant commissioning is expected in 2008.
   The contract confirms the booming state of the Indian cement market.
Mon Sep 11 21:52:10 2006


Degussa divests DMT business
Germany.
Degussa AG, is selling Oxxynova GmbH & Co KG, Marl, to a subsidiary of the ARQUES Group, Starnberg for €22m, subject to appoval by the German antitrust authorities. Oxxynova manufactures and markets liquid and solid dimethyl-terephthalate (DMT) with production sites at Steyerberg and Lülsdorf in Germany and headquarters in Marl, Germany.
   This is the largest acquisition by ARQUES, the Starnberg-based equity investment company. DMT, a preliminary product in polyester production, is utilised in the production of textile and technical fibres, films, lacquer and adhesive raw materials, as well as plastic films.
   Oxxynova supplies mainly large blue chip customers and has a total annual production capacity of approximately 480,000t. The enterprise developed the innovative ‘Vendor Managed Inventory (VMI)9 programme together with its logistics partners, enabling the supplier to automatically view customers consumption data by means of sensors and then arrange for replenishment of DMT stock using data transfer via the internet-based VMI system.
Mon Sep 11 21:48:31 2006


Alistair Adams
Alistair Adams of ASE
New agent for Matcon
UK.
Matcon has appointed Adams Solids Engineering (ASE) as exclusive agent for the South of England and South Wales.
   ASE’s owner, Alistair Adams, has over 33 years experience in the industry with an extensive knowledge of solids handling and processing as a result of positions held in sales, engineering and technical support.
   In addition to Matcon products, ASE are also able to support a range of other process applications.
Wed Sep 06 19:35:11 2006


Calling all young engineers
UK.
The IMechE Bulk Materials Handling Committee is seeking applications for its Young Engineers Award. This is intended to raise the profile of bulk materials handling technology and reward instances of research, development or design which enhance the technology.
   A sum of £250 will be awarded to the author of the best paper presented in 2006. So if you are an engineer, scientist, student, researcher or an academic staff member under the age of 30 at the time of publication, you may be eligible for the award. The Committee stipulate that the work must be linked to the UK.
   If you would like to apply or make a nomination, please submit your application with a letter of support from your manager/supervisor to the address below by Friday, 29 June 2007. Entries will be judged by a panel of experts with the result announced by October 2007.
For more information please contact Ms Dunni Akinola, Institution of Mechanical Engineers 1 Birdcage Walk, London, SW1H 9JJ Tel: 020 7973 1243 Email: d_akinola@imeche.org.uk
Tue Sep 05 10:58:00 2006


Purchase of acetate business
Celanese Corporation has signed an agreement to purchase the business of Acetate Products Limited (APL), the cellulose acetate flake, tow and film activities of Corsadi BV, subject to regulatory approvals and other conditions.
   With around 750 employees and sales revenue of about $230m in 2005, APL operates two manufacturing facilities in the UK producing acetate flake, tow and film, used in a range of applications including tobacco, textiles and packaging.
Tue Sep 05 10:54:20 2006


Prof Alan Reed
Prof Alan Reed using equipment developed during the QPM project
Project nominated for engineering award
UK.
Engineers from the University of Greenwich at Medway's Wolfson Centre, based at Chatham Maritime, have been short-listed for the Innovation and Catalysis and Colloid Science category of the Institution of Chemical Engineers' 2006 Awards. The work has involved techniques to preserve particle quality in manufacturing processes.
   Teams from the universities of Greenwich and Surrey have been working on a major project linked to quality in particulate-based manufacturing, such as sugar or soap powder production. A variety of diagnostic and predictive successes have been achieved, such as avoiding caking in large scale sugar exports worldwide and preventing segregation in ingredients used in pharmaceutical powders and nutritional drinks.
   For the award, the centre is compet